Mitsubishi DO3CJ, DO4CJ Diesel Engine Workshop Manual

Covers: Mitsubishi D03CJ-T D03CJ-TA D04CJ-TA Diesel Engines
Type: Workshop Manual
Language: English
Pages: 243
Format: PDF
File size: 46mb
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet

This downloadable engine workshop manual contains vital information for the repair and overhaul of the Mitsubishi D03CJ-T, D03CJ-TA and D04CJ-TA diesel engines used in a variety of applications. In this manual set you will find detailed specifications, illustrations, diagrams and step-by-step repair procedures to properly service the engine and supporting systems to manufacturer’s standards. This is the same manual used by professional technicians to overhaul the engine. View the manual on your computer or print off select pages for the shop.

Contents:

GENERAL INFORMATION
1. External View
2. Outline of Systems
3. Engine Serial Number
4. Specifications

SERVICE DATA
1. Maintenance Service Data
2. Tightening Torque Table
Chapter 3 SERVICE TOOLS
1. Special Tools

DISASSEMBLY OF BASIC ENGINE
1. Cylinder Head and Valve Mechanism – Disassemble and Inspect
2. Rear Mechanism – Disassemble and Inspect
3. Front Mechanism – Disassemble and Inspect
4. Piston, Connecting Rod, Crankshaft, and Crankcase – Disassemble and Inspect

INSPECTION AND REPAIR OF BASIC ENGINE
1. Cylinder Head and Valve Mechanism – Inspect and Repair
2. Rear Mechanism – Inspect and Repair
3. Front Mechanism – Inspect and Repair
4. Compression pressure – Inspect
5. Piston and Connecting Rod – Inspect and Repair
6. Crankcase, Crankshaft, and Ladder Frame – Inspect and Repair

ASSEMBLY OF BASIC ENGINE
1. Piston, Connecting Rod, Crankshaft, and Crankcase – Assemble
2. Front Mechanism – Assemble
3. Rear Mechanism – Assemble
4. Cylinder Head and Valve Mechanism – Assemble

FUEL SYSTEM
1. Environmental Condition to Disassemble and Assemble the Fuel System
2. Fuel System – Remove
3. Common Rail Assembly – Disassemble and Inspect
4. Fuel System – Disassemble, Inspect, and Assemble
5. High-Pressure Pump – Disassemble and Inspect
6. Fuel System – Install

LUBRICATION SYSTEM
1. Lubrication System – Remove and Inspect
2. Lubrication System – Disassemble, Inspect, and Assemble
3. Lubrication System – Install

COOLING SYSTEM
1. Cooling System – Remove
2. Cooling System – Inspect
3. Cooling System – Install

INLET AND EXHAUST SYSTEMS
1. Inlet and Exhaust Systems – Remove
2. Inlet and Exhaust Systems – Disassemble, Inspect, and Assemble
3. Inlet and Exhaust Systems – Install

ELECTRICAL SYSTEM
1. Electrical System – Remove and Inspect
2. Electrical System – Disassemble, Inspect, and Assemble
3. ECU

ADJUSTMENT AND OPERATION
1. Engine – Adjust
2. Diagnostic Code Cross-Reference Table
3. Troubleshooting of Failure Diagnostic Code
4. Service Tools

Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.