Detroit Diesel DD13, DD15, DD16 GHG17 Engine Service Manual

Covers: Detroit Diesel DD13, DD15, DD16 engines

• GHG17 emissions only
• Excludes latest Gen 5 engines

Type: Service Manual
Language: English
Pages: 1,474
Format: PDF file
File size: 287mb
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet

This downloadable PDF service manual contains vital technical information for the maintenance, servicing and overhaul of the Detroit DD13, DD15 and DD16 GHG17 (2017 emissions) diesel engines used in a variety of applications. In this manual you will find detailed specifications, illustrations, diagrams and step-by-step repair procedures to properly service the engine to the manufacturer’s standards. This is the same manual used by professional diesel technicians. View the manual on your computer or print off select pages for the shop.

Please note this manual contains workshop and overhaul procedures only — description/operation/inspection/removal/installation. Troubleshooting manual sold separately.

Contents:

Aftertreatment System

• Overview
• 1-BOX Aftertreatment
• 2-Box (2V2) Aftertreatment
• GATS 2.0 Aftertreatment
• ATS Electrical
• DEF Dosing System
• Hydrocarbon Fuel Doser

Air Compressor

• Air Compressor
• Air Compressor Coolant Lines
• Air System and Turbocharger
• Unloader Valve

Air System and Turbocharger

• Air Intake Manifold
• Cold Boost Pipe (Charge Air Pipe)
• Intake Mixer Assembly
• Intake Throttle Valve and Adaptor
• Turbocharger

Belt Drive

• Accessory Mounting Bracket
• Belt Drive Tensioner System
• Idler Pulley and Idler Pulley Bracket
• Non-Bracketed Idler Pulley
• Poly-V-Belts

Cooling System

• Description and Operation of the Cooling System and Related Components
• Cooling System Drain Procedure
• Cooling System Flushing Procedure
• Cooling System Fill Procedure
• Coolant Crossover Pipe
• Coolant Inlet Elbow
• Coolant Outlet Elbow
• Thermostat
• Water Pump
• Variable Speed Engine Water Pump

Engine Mechanical

• General Information and Specifications
• Camshafts, Rocker Arms and Engine Brakes
• Camshaft Housing
• Crankshaft and Bearings
• Cylinder Block
• Cylinder Block Cover Plate
• Cylinder Head and Valves
• Cylinder Liner
• Engine Lifting Brackets
• Flywheel and Ring Gear
• Flywheel Housing and Rear Crankshaft Oil Seal
• Front Engine Cover and Front Crankshaft Oil Seal
• Front Engine Mount/Radiator Support
• Gear Train
• Piston and Connecting Rod Assembly
• Rocker Cover
• Vibration Damper

Engine Electrical

• Engine Wiring Harness
• Engine Sensors
• Motor Control Module (MCM)

Exhaust and EGR

• Axial Power Turbine
• Axial Power Turbine Gear Box
• Exhaust Gas Recirculation Valve Actuator
• Exhaust Gas Recirculation Actuator Coolant Lines
• Exhaust Gas Recirculation Valve Actuator Pull Rod
• Exhaust Gas Recirculation Actuator Lever
• Exhaust Gas Recirculation Cooler – DD15 and DD16
• Exhaust Gas Recirculation Hot Pipe
• Exhaust Gas Recirculation Valve
• Exhaust Gas Recirculation Venturi
• Exhaust Gas Recirculation Cooler Water Manifold Assembly
• Exhaust Flanged Manifold/Exhaust S-Pipe
• Exhaust Manifold
• Mixer Pipe
• Water Manifold

Fuel System

• Fuel System Overview
• Fuel System Draining Procedure
• Fuel System Priming
• Amplified Pressure Common Rail System
• Fuel Filters
• Fuel Filter Module
• Fuel Injectors
• Fuel Injector Cup
• Fuel Injector Wiring Harness
• Fuel Rail
• High Pressure Fuel Flange
• High Pressure Fuel Injector Lines
• High Pressure Fuel Pump
• High Pressure Fuel Rail Feed Lines
• Low Pressure Fuel Pump
• Low Pressure Fuel Pump Lines
• Needle, Amplifier and Pressure Limiting Valve Return Lines
• Needle Return Pressure Control Valve
• Pressure Limiting Valve
• Pressure Relief Valve
• Quantity Control Valve
• Two Stage Valve
• Water Drain Bowl

Lubrication System

• General Information and Specifications
• Crankcase Breather Assembly
• Oil Coolant Module
• Oil Cooler
• Oil Dipstick and Tube
• Oil Filler Neck
• Oil Filter
• Oil Filter Stand Pipe
• Oil Pan
• Oil Pump, Oil Suction Manifold and Oil Lines
• Oil Sample Valve
• Oil Thermostat
• Oil Thermostat Cover

PTO

Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.