Challenger MT500B AutoPower Series Tractor Service Manual
Original price was: $356.00.$89.99Current price is: $89.99.
Covers: Challenger MT525B, MT535B, MT545B, MT555B, MT565B, MT575B
- with AutoPower IV or VI transmission
- Tier 2/3, 2004-2011
Type: Service Manual
Language: English
Pages: 3,753
Format: PDF
File size: 286mb
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet/Mobile
This service manual contains OEM information for the maintenance and servicing of the Challenger MT500B AutoPower IV and VI series tractors. In this 3,000+ page manual you will find detailed specifications, illustrations, diagrams and step-by-step repair and troubleshooting procedures to properly service the tractor to the manufacturer’s standards. This is the same manual used by professional technicians in an affordable and convenient PDF download format.
Cat/Perkins 6.0L and 6.6L engine repair manuals sold separately.
Contents:
Introduction
- General specifications
- Ground speeds
- Dimensions
- Capacities
- Miscellaneous
Splitting the Tractor
- Splitting – Front frame
- Splitting – Engine / gearbox
- Splitting – Gearbox / center housing
- Splitting – PTO housing / center housing
- Reinforcements
Engine
- 6 cylinder Cat engine – general specifications
Gearbox
- General information
- Construction and description
- Operation
- Specifications
- Removal/installation
- Disassembly/assembly
- Adjustments
- Shimming
- Service tools
Rear axle
- Operation
- Normal Duty trumpet housings
- Trumpet housings
- Brake pistons
- Differential
- Auto-hitch
- Rear wheels / hubs
- Pinion
- Hand brake unit and control
- 5″ or 7″ differential and multi-disc lock
- Hitch and linkage
PTO
- Operation
- Layshaft – Driving pinion – PTO brake
- Removable PTO shaft
- Shiftable PTO shaft
- GSPTO
- PTO clutch
- General — Rear PTO operation
- Intermediate shaft and driving gears
- Output shaft and brake
- Clutch
Front axle
- General
- Carraro final drive units
- Carraro differential
- GPA20/GPA40 Carraro bearings and transmission shafts
- GPA20/ GPA40 clutch assembly
- Carraro suspension
- Carraro troubleshooting
- DANA front axle – General
- 2WD front axle beam
Hydraulic system
- Description of Load Sensing system
- LS hydraulic tests
- Right-hand LS cover plate
- Twin flow load sensing right-hand hydraulic cover
- Left-hand cover – Open Centre
- Left-hand LS cover plate
- Twin flow load sensing left-hand cover
- Assisted brake master cylinders
- High-pressure brakes – General
- High-pressure braking – high-pressure braking unit
- High-pressure braking – block/valve assembly
- LS trailer braking
- Twin flow load sensing trailer braking
- Pneumatic trailer braking
- ParkLock – GPA40
- Lift control spool valve – Open Centre
- LS and TFLS lift control spool valve
- Auxiliary spool valves – Open Centre
- LS and TFLS auxiliary mechanical spool valves – GPA20 and GPA40
- LS and TFLS electrohydraulic auxiliary spool valves – GPA20 and GPA40
- Steering column
- Hydrostatic steering – Open Centre
- LS and TFLS hydrostatic steering – 125/160 cm3, 80/205 cm3 and 80/240 cm3
- Steering rams
- 17 bar valve – Open Centre
- 17 bar twin flow load sensing valve
- PowerShuttle control unit
- CARRARO suspended front axle control unit
Electrical
- Fuse boxes
- ELECTRICAL WIRING DIAGRAMS – Cab equipment
- ELECTRICAL DIAGRAMS – Engine equipment, Lighting Supply of electronic boxes
Electronics
- Tests and diagnostics
- Error codes
- Diagrams
- Programming and setting parameters
- Calibrations and constants
- Electronic injection
- DCC2 (AutoPower IV)
- AUTOTRONIC 3, 5
- Linkage
- ParkLock
- DATATRONIC 2, 3
- SMS joystick system
- Suspended axles
Cab and Equipment
- Air conditioning systems
- Suspended cab
Accessories
- Front linkage
- Zuidberg front PTO
Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.
