Case CX160C Tier 4 Excavator Service Manual

Covers: Case CX160C Tier 4 Crawler Excavator

• Please contact us with your serial number to confirm compatibility

Type: Service Manual
Language: English
Pages: 1,970
Format: PDF
File size: 162mb
Features: Bookmarked, searchable, printable
Compatibility: Windows/Mac/Tablet/Mobile

This service manual contains important information for the maintenance, troubleshooting and servicing of Case CX160C excavators. In this manual you will find detailed factory specifications, illustrations, diagrams and step-by-step procedures to properly service the machine to the manufacturer’s standards.

Contents:

GENERAL INFORMATION

• Safety, general information and standard torque data
• Bolt Size and Torque Table
• Specifications
• Main Equipment Table
• Main Unit Weight
• Maintenance Standards
• List of special tools
• Fluids and Lubricants

ENGINE

• Removal and Installation of Engine Assembly
• Removal and installation of the fuel cooler engine intercooler radiator and oil cooler
• Removal and Installation of Turbocharger
• Removal and Installation of EGR Valve
• Removal and Installation of Engine Hood
• Removal and Installation of Muffler
• Specifications
• Removal and Installation of Cylinder Head
• Removal and Installation of Cylinder Block
• Lubrication System
• Cooling System
• Removal and Installation of Exhaust Manifold
• Disassembly, Removal and Installation of DPD Assembly

FUEL SYSTEM

• Removal and Installation of Fuel Tank
• Removal and Installation of Fuel Supply Pump
• Removal and Installation of Common Rail Assembly
• Removal and Installation of Injector

ELECTRICAL SYSTEM

• Electrical and Engine Basic Functions
• Service Support Software
• Function, Structure, Operation
• Troubleshooting Symptoms
• Maintenance precautions
• Removal and Installation of Starter Motor
• Removal and Installation of Alternator
• Preheating System
• Electrical Equipment Layout Diagram
• Connection Connector Pin Layout
• Sequence Circuit Diagram
• Engine-side DTC List
• Introduction to the trouble diagnosis
• Engine Control System
• Engine-side Troubleshooting
• Main Unit-side Troubleshooting
• Data Reference Values
• Electrical Wiring Diagrams

UNDERCARRIAGE

• Removal and Installation of Components
• Assembly and Disassembly of Components

DRIVETRAIN

• Travel Motor
• Swing Unit

UPPERSTRUCTURE HYDRAULICS

• Overview
• Port Diagram
• Pump P-Q Diagram
• Pressure Measurement and Adjustment Procedures
• Hydraulic Pump Flow Measurement Procedures
• Drain Volume Measurement Procedures
• Air Bleed Procedure
• Hydraulic Oil Tank
• Hydraulic Pump
• Control Valve
• Bucket Cylinder
• Arm Cylinder
• Boom Cylinder
• Center Joint
• Travel Remote Control Valve
• Operation Remote Control Valve
• 4 Stack Solenoid
• Cushion Valve
• Hydraulic Pump Main Unit

UPPERSTRUCTURE

• Counterweight
• Bucket
• Bucket Link
• Arm
• Boom
• Operator’s Seat
• Cab Assembly
• Wiper
• Monitor
• Cab Glass
• Air Conditioner

LARGE FORMAT SCHEMATICS

• Hydraulic
• Electrical

Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.