Case 686G, 686GXR, 688G Series 2 Telehandler Service Manual

Covers: Case 686G, 686GXR, 688G Telehandler

• Series 2 only
• Please contact us with your serial number if you have compatibility questions

Type: Service Manual
Language: English
Pages: 636
Format: PDF
File size: 126mb
Features: Searchable, printable
Compatibility: Windows/Mac/Tablet/Mobile

This service manual contains important information for troubleshooting and servicing Case 686G, 686GXR and 688G SERIES 2 telehandlers/forklifts. In this 600+ page manual you will find detailed specifications, illustrations, diagrams and step-by-step procedures to properly service the telehandler to the factory standards.

Dana axle and Powershift transmission manuals included. Engine/fuel repair manuals sold separately.

Contents:

GENERAL INFORMATION

• Standard Torque Specifications
• Fluids and Lubricants
• Loctite Products

ENGINE

• Diesel Engine Specifications
• Engine and Transmission Removal and Installation
• Engine Troubleshooting

ELECTRICAL

• Electrical System General Information
• Electrical Schematics (Large Format)
• Troubleshooting Charts
• Electrical Gauges and Senders
• Alternator

STEERING

• How It Works
• Steering Specifications
• Steering Troubleshooting
• Steering Pump and Column
• Steering Selector Valve
• Steering Priority Valve

POWER TRAIN

• How It Works
• Removal and Installation of Power Train Components
• Transmission Specifications and Troubleshooting
• Drive Axle

POWERSHIFT TRANSMISSION

• Specifications and Service Data
• Sectional Views and Parts Identification
• Disassembly and Assembly of Transmission
• Clutch Engagement
• Drive Plate
• Mating to Engine
• External Plumbing and Pressure Checks
• Cleaning and Inspection
• Parking Brake Service
• Converter Stall Procedure
• Troubleshooting Guide
• Electric Solenoid Control Wiring Diagram
• Hydraulic Diagram

DANA AXLE

• General Information
• Maintenance and Lubrication
• Checking Wear and Replacing Brake Discs
• Steering Case
• U-Joint
• Planetary Reduction
• Steering Cylinder
• Differential Unit
• Bevel Pinion
• Special Tools
• Troubleshooting
• Optional Devices

BRAKES

• How It Works
• Brake System Specifications
• Brake System Troubleshooting
• Brake System Removal and Installation of Components

HYDRAULICS

• How It Works
• Hydraulic Specifications, Schematics and Troubleshooting
• Removal and Installation of Hydraulic Components
• Hydraulic Cylinders
• Hydraulic and Fuel Tanks

MOUNTED EQUIPMENT

• How it Works
• Specifications, and Troubleshooting
• Removal and Installation of Boom Components

Please note this manual is in downloadable PDF format only. If you have any questions about this product or would like to request sample pages, please contact us and reference the product name or SKU.